Butt Fusion Machine
Your Professional Butt Fusion Machine Supplier
Zhejiang Zhuji Tonghai Hardware Co., Ltd. is a leading supplier of plastic pipe welding tools, offering a comprehensive range of products including socket fusion machines, HDPE butt fusion machines, pipe cutting machines, and manual pipe pressure testing pumps. Our plumbing tools find extensive applications in construction engineering, sanitary ware manufacturing, hardware supply, water treatment, and other related industries.
Quality Control
Prior to packaging and delivery, our products undergo rigorous dual inspections to ensure superior quality control. The first inspection is conducted by advanced intelligent machines to test voltage and current, thereby eliminating the risk of electrical leakage. This is followed by a second inspection performed by experienced staff members to further guarantee product reliability.
Rich Experience
With over two decades of specialization in the pipe welding industry, our company has accumulated substantial expertise and knowledge. Through years of development and innovation, we have established ourselves as a trusted name in the field.
Sales Market
We have forged strong partnerships with customers across the globe, including countries such as Argentina, Mexico, Ecuador in South America; the United States in North America; Italy, the United Kingdom in Europe; Vietnam, Uzbekistan, Kazakhstan in Asia; and Tanzania in Africa.
Excellent Service
For every order, we assign dedicated professional service personnel who prioritize client satisfaction. We strive to support our clients with innovative and intelligent solutions tailored to their specific needs. Our comprehensive after-sales service system effectively addresses and resolves any issues that may arise, ensuring customer satisfaction.
Specification of Butt Fusion Machine
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Fusion Range |
Dia (mm):63 75 90 110 125 140 160 |
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Butting Deviation |
≤0.3mm |
Package(mm) |
Wooden case 550X500X500 |
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Temperature Deviation |
±3°C |
G.W(KG). |
39.10 |
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Operation Temperature |
220°C |
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Weight(kg) |
Power(W) |
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Ambient Temperature |
-5- + 40°C |
Heating Plate |
3.10 |
1.6KW/220V |
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Required Time for Welding Temperature |
< 20min |
Planing tool |
6.40 |
0.68KW/220V |
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Applicable Material |
PE, PP-R, PB, PVDF |
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Types of Butt Fusion Machine
The butt fusion machines produced by our company mainly include the following types:
Manual Butt Fusion Machine
This manual butt fusion machine is easy to operate and requires minimal training to use. The four clamping rings provide additional stability and ensure a secure hold on the pipes being joined. The heating plate of the machine is coated with non-stick Teflon, which prevents the fusion material from sticking to it and makes cleaning easier. The plates are also equipped with a temperature control system that ensures a consistent and accurate heating profile throughout the fusion process.
Hydraulic Butt Fusion Machine
Hydraulic Butt Fusion Machine features a hydraulic clamping system that ensures precision alignment and stability during the welding process. Also this system provides sufficient power to create strong and reliable fusion joints. This machine is ideal for use in a variety of applications, including water supply, gas distribution, sewage and drainage systems, and more. It is designed for use with high-density polyethylene (HDPE) pipes and fittings, which are extensively used in these industries.
Features of Butt Fusion Machine
Easy to operate
All machines feature an intuitive operator interface, providing optimized configuration and mechanical design for easy handling and installation on site.
Process efficiency
Fast set-up with support of automatic functionalities reduces the total installation time and the operator effort for every single joining process.
Flexibility
The mechanical configuration and the control system are designed to fit the complete dimensional range of pipes and fittings as well as the different application requirements.
Reliability
The high precision of fusion parameter control and the robustness of mechanical devices and electronic hardware combine to guarantee high quality of joints and long service life.
Applications of Butt Fusion Machine
Water and Gas Distribution: It provides leak-free connections that are critical for the safe and efficient transport of these essential utilities.
Wastewater Management: In sewage and wastewater systems, where pipes are subjected to a variety of harsh chemicals and environmental conditions, butt fusion is the go-to method for reliable, long-lasting connections.
Industrial Pipelines: Industries such as chemical processing, mining, and agriculture often rely on butt fusion to join pipes that transport a wide range of materials, from corrosive chemicals to irrigation water.
Geothermal and HVAC Systems: Butt fusion is used to connect pipes in geothermal heating and cooling systems, ensuring efficient heat transfer and long-term durability.
Cleaning
The pipe ends are cleaned to remove physical contamination deposited during transport, handling or storage and then placed in the butt fusion machine. Cleaning should, if possible, be undertaken using disposable lint free wipes containing at least 99% Isopropyl Alcohol (IPA). Wipes having a lower percentage of IPA (e.g. 70%) should not be used as they leave moisture on the cleaned surfaces, which interferes with the fusion process.
Clamping
Pipes are clamped into the butt fusion machine. One side is fixed and one side can move. Once clamped, the ends are brought together to check the ovality of the pipe ends and their alignment. Adjustments are made, if needed.
Trimming
The pipe ends are pressed against a trimmer tool which planes the ends to remove oxidised material or contaminants and ensure that they are smooth and parallel to each other and the hot plate.
Alignment
After trimming, checks are made that the pipe ends butt squarely against each other without any gaps and that any offsets are within allowed limits. If the pipes are not correctly aligned then their alignment must be adjusted and the ends trimmed again, before alignment is again checked to ensure it is within the allowed limits.
Heating
The pipe ends are pressed against an electrical hot plate at a set temperature and pressure to form contact, after which heat is allowed to soak into the ends of the pipes, melting them and forming a small weld bead. The length of time for which the pipe ends are kept in contact with the hot plate depends on the pipe diameter and wall thickness.
Fusion
Once the heating time is complete, the hot plate should be removed and the pipe ends pressed together as quickly as practical, to minimise the changeover time. This prevents significant cooling of the ends, which could lead to a ‘cold joint’. The interface pressure at the pipe ends is created and maintained by the butt fusion machine's hydraulic system. It will vary depending on which welding procedure is being followed. During this process a weld bead is formed both on the inside and outside faces of the pipe.
Cooling
The pipe ends and fusion joint are immobilised in the butt fusion machine clamps whilst the material cools and reforms its crystalline structure. Only then are they removed from the machine. The cooling time mainly depends on the pipe diameter and wall thickness.
Debeading and testing
On completion, the internal and external weld beads can be removed, if required. Non-destructive tests can be applied to the weld bead and sometimes to the fusion joint itself to assess the quality of each weld. Some technical specifications require the cutting out and destructive testing of a small proportion (1 or 2%) of the joints.
Before operating a butt fusion machine, be sure to read the manufacturer’s instructions and safety tips. Here are some additional safety tips to keep in mind:
• Wear proper personal protective equipment (PPE), including gloves, goggles, and a respirator.
• Inspect the machine and all parts before each use.
• Keep the work area clean and free of debris.
• Do not overheat the plastic pipes or fittings. If they become too hot, they can melt or burst.
• Use only properly sized pipes and fittings for the machine. Do not force them into place.
• Do not leave the machine unattended while it is turned on.
Packaging and Shipping
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Packaging |
Carton Box Wooden Box |
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Shipping |
We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc. |
Our Factory
Named Zhuji Tonghai Hardware Manufacturing Factory formerly, has specialized in pipe welding industry for over 20 years. "Users and quality comes first" is the belief we hold in our company. Reliable quality, updated technology and excellent services help us win customers all over the world. Our company has accumulated a wealth of experience after years of development.
Our Certificate
Having been tested by special certified laboratories, our products are equipped with CE&ISO9001 certificates,passed both LVD and EMD directive. As for our company, all the processes of manufacturing have been strictly tested and checked by authorized institutions.
FAQ
As one of the leading butt fusion machine manufacturers and suppliers in China, we warmly welcome you to wholesale high quality butt fusion machine in stock here from our factory. Contact us for customized service.