Fusion Machine

Your Professional Fusion Machine Supplier
 

Zhejiang Zhuji Tonghai Hardware Co., Ltd. is a leading supplier of plastic pipe welding tools, offering a comprehensive range of products including socket fusion machines, HDPE butt fusion machines, pipe cutting machines, and manual pipe pressure testing pumps. Our plumbing tools find extensive applications in construction engineering, sanitary ware manufacturing, hardware supply, water treatment, and other related industries.


Quality Control
Prior to packaging and delivery, our products undergo rigorous dual inspections to ensure superior quality control. The first inspection is conducted by advanced intelligent machines to test voltage and current, thereby eliminating the risk of electrical leakage. This is followed by a second inspection performed by experienced staff members to further guarantee product reliability.

 

Rich Experience
With over two decades of specialization in the pipe welding industry, our company has accumulated substantial expertise and knowledge. Through years of development and innovation, we have established ourselves as a trusted name in the field.

 

Sales Market
We have forged strong partnerships with customers across the globe, including countries such as Argentina, Mexico, Ecuador in South America; the United States in North America; Italy, the United Kingdom in Europe; Vietnam, Uzbekistan, Kazakhstan in Asia; and Tanzania in Africa.

 

Excellent Service
For every order, we assign dedicated professional service personnel who prioritize client satisfaction. We strive to support our clients with innovative and intelligent solutions tailored to their specific needs. Our comprehensive after-sales service system effectively addresses and resolves any issues that may arise, ensuring customer satisfaction.

 

 

 

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Specification of Fusion Machine

 

 

Model Number

TH20-32M01

TH75-110D04

TH75-110D03

TH75-110D02

TH20-32/63D03

Type

Manual Knob

Digital Display, Electrical circuit board

Digital Display, Electrical circuit board

Digital Display, Electrical circuit board

Digital Display, Electrical circuit board

Size

20-32mm

75-110mm

75-110mm

75-110mm

20-32mm or 20-63mm

Power

800W/Customized

1200W/Customized

1200W/Customized

1200W/Customized

800W/Customized

Maximum Temperature

300℃

300℃/320℃/330℃/Customized

300℃/320℃/330℃/Customized

300℃/320℃/330℃/Customized

300℃/320℃/330℃/Customized

Color

Yellow or Customized (Pantone Number)

Green, Blue or Customized (Pantone Number)

Green, Blue or Customized (Pantone Number)

Green, Blue or Customized (Pantone Number)

Blue or Customized (Pantone Number)

 

Types of Fusion Machine

 

The fusion machines produced by our company mainly include the following types:


Manual Fusion Machine
This fusion machine allows operators to easily adjust the temperature they need, ensuring precise and accurate fusion results. The heating plate is thick enough to weld the pipe efficiently. This type also provides more durable experience in using.

 

Automatic PPR Fusion Machine
Automatic PPR Fusion Machine is a specialized tool used to join plastic pipes made of Polypropylene Random Copolymer (PPR) by melting the pipe ends together through a process called hot-melt welding, where the machine automatically controls the heating and cooling cycle for a consistent and strong connection, eliminating the need for manual manipulation during the fusion process.

 

Digital Socket Fusion Machine
With extreme thick metal box, this model is well protected during the shipping. The thick box can also insulate the heat if the users don't have time to wait the heat totally dissipation. The user can adjust the temperature according to different pipe materials , the temperature will be indicated on the digital display screen.

 

Cordless Fusion Machine
Designed with a powerful and rechargeable lithium-ion battery, our Cordless Socket Fusion Machine is allowing for uninterrupted operation in the field without being tethered to a power outlet. This feature makes it convenient for installers and plumbers to work in remote locations where electrical outlets may be limited.

 

 
 
Applications of Fusion Machine
Digital Socket Fusion Machine Blue Set

Manufacturing

Fusion machines play a crucial role in creating precision components, often justifying higher prices for enhanced performance.

110mm Digital Socket Fusion Machine

Energy Sector

Fusion machines are instrumental in pipeline construction and maintenance, having robust features that lead to elevated costs.

63mm Digital Socket Fusion Machine Tool Kit

Construction

In construction, these machines are used for welding structural elements, which can drive up prices due to demanding operational environments.

 

Socket Fusion Machine With Rear Digital Screen

Aerospace and Automotive

Both sectors require high-grade fusion machinery for safety-critical applications, resulting in premium pricing due to stringent industry standards.

 

Precautions for Operation of Fusion Machine

● The higher temperature of the heating plate can reach 250 degrees. When operating, be sure to wear protective gloves and do not touch the heating plate with your hands. Do not directly touch the heating plate with your body.


● Hold the handle when lifting the heating plate. After the welding is completed, the heating plate should be placed on the heating plate support and put the heating plate in a safe place to avoid accidental contact and burns.


● The heating plate should be cooled before transportation to avoid fire. After the welding is completed, be sure to cut off the power supply of the heating plate.


● Before milling the pipe fittings, make sure that the end faces of the pipe fittings are clean and free of debris to avoid damage to the scraper blades.


● After the pipe is milled, the milling cutter head stops rotating, and then the milling cutter head is removed for storage, and the handle should be carried when extracting the milling cutter head.


● The milling cutter head can only be rotated when it is installed on the welding machine frame. Do not adjust the microswitch of the milling cutter at will.


● The milling cutter should be placed in a safe position on the frame so that its main switch is in the locked position.


● For the hydraulic control box, place the hydraulic components horizontally and firmly when working, and lift the handles on both sides when moving. Do not place hydraulic components vertically to avoid oil leakage. When debugging, comply with relevant regulations.


● Check the pipes or fittings to be welded to ensure that they have been accurately clamped on the frame to ensure the welding quality.


● The operator should stay away from the pipe welding machine when heating. During welding, if the movable chuck and the fixed chuck come into contact with each other, do not use the main switch of the welder to stop the machine, just pull the pressure adjustment lever and open the chuck.


● When transporting the rack, ensure that the fixtures are securely fastened to avoid falling.

 

110mm Professional Digital Socket Fusion Machine

 

Installation Precautions for Fusion Machine

Grounding: Always ensure the welding machine is properly grounded to prevent electrical shock hazards.


Power source: Verify that the power source matches the welding machine's requirements regarding voltage and amperage.


Ventilation: Install the machine in a well-ventilated area to remove welding fumes and gases.


Work area inspection: Before installation, check the work area for potential hazards like flammable materials and clutter.


Equipment check: Inspect all cables, connections, and electrode holders for damage or wear before using the machine.


Safety labels: Pay attention to all safety labels and warnings on the machine.


Fire safety: Place the welding machine in a designated area free from flammable materials.

 

 

Packaging and Shipping

 

 

Packaging

Metal Case

Carton Box

Wooden Box

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

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Our Factory

 

Named Zhuji Tonghai Hardware Manufacturing Factory formerly, has specialized in pipe welding industry for over 20 years. "Users and quality comes first" is the belief we hold in our company. Reliable quality, updated technology and excellent services help us win customers all over the world. Our company has accumulated a wealth of experience after years of development.

 

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Our Certificate

 

Having been tested by special certified laboratories, our products are equipped with CE&ISO9001 certificates,passed both LVD and EMD directive. As for our company, all the processes of manufacturing have been strictly tested and checked by authorized institutions.

 

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FAQ

 

Q: How does a fusion machine work?

A: A magnetic confinement fusion system relies on using powerful magnetic fields to contain and control the movement of superheated plasma. As particles within the plasma are guided by a strong magnetic field, they collide with each other and fuse into new elements.

Q: How much power does a fusion machine use?

A: For a standard 120V household circuit, a 120V welder will use 120V x (Welder's Amperage). A 240V machine would use 240V x (Welder's Amperage). For a 120-volt welder drawing 15 amps, that's 1800W. For a 240-volt welder drawing 30 amps, you've got a hefty 7,200W.

Q: What is the difference between soldering and fusion welding?

A: The main difference between welding and soldering is melting. In soldering, metal producers heat up the metal to be bonded but never soften them. In welding, metal producers melt the base metal.

Q: How do I select the right fusion machine for my application?

A: Consider factors such as the type of materials to be fused, the size of the components, the required fusion method, and your specific operational needs.

Q: What maintenance is required for fusion machines?

A: Regular maintenance includes cleaning heating elements, checking for wear on components, ensuring proper calibration, and inspecting electrical connections.

Q: What are the advantages of using a fusion machine?

A: Strong Joints: Creates durable and leak-proof connections.
Versatility: Suitable for various types of plastic materials and applications.
Cost-Effective: Reduces the need for additional fittings and fasteners.

As one of the leading fusion machine manufacturers and suppliers in China, we warmly welcome you to wholesale high quality fusion machine in stock here from our factory. Contact us for customized service.